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LPKF MicroLine 6000 S

Stress-Free Depaneling of
Assembled Printed Circuit Boards (PCBs)


General
LPKF MicroLine 6000 S for stress-free depaneling of assembled boards. The LPKF MicroLine 6000 S is ideal for clean and particulate-free separation of single boards from a larger panel of flexible, thin rigid and rigid-flexible PCB materials. The system provides clean cuts in PI, FR4, FR5, and CEM materials. Further materials include polyesters, ceramics and other RF-materials. The novel production-ready design provides simple integration into the production line.


The laser cuts virtually any shape with minimal spaces between the single PCBs. The system features a clearance between the laser head and the working area surface of 30 mm, on a large area of 610 x 457 mm (24” x 18”). This allows for processing populated PCBs with surface mount devices (SMD) on both sides. The non-contact process prevents mechanical deformation – the laser beam singulates boards keeping delicate circuits safe. Micro cracks or delamination effects are no longer an issue, as well as dust/particles on the board or burr formations.

Further application examples are: drilling of microvias in HDI circuit boards, structuring of TCO/ITO, laser removal of tin-resist, drilling of flex material, opening of solder-resist, as well as laser repair and rework of bare and assembled PCBs.

Fast Return on Investment

The LPKF MicroLine 6000 S eliminates tooling expenses and costly fixtures for die-cutting and other conventional methods. Fast and simple set-up for a variety of products contributes to reduced production expenses. Due to the non-contact process, standard SMT carriers can be used throughout the whole production process. The focus spot of the laser beam is ideal for very narrow channel cuts, and very small radii. This saves space and material.

Pictures
LPKF MicroLine 6000 S application transporting
MicroLine 6000 S
LPKF MicroLine 6000 provides simple integration into the production line
MicroLine 6000 S with loader system (left side)
PCB Depaneling Application Sennheiser
Application: PCB cutting FR4 (0.5mm, ø circuit board <10mm)

PCB Depaneling Application Sennheiser Single Part
Application: PCB cutting FR4 (0.5mm)
PCB depaneling application
Application: PCB cutting FR4
PCB Depaneling Application
Application: PCB cutting FR4 (0.6mm)

Technical Data
Technical Data: LPKF MicroLine 6000 S
Max. material size (X/ Y) 610 mm x 457 mm
Max. recognition area (X/ Y) 610 mm x 457 mm
Data input formats Gerber, X-Gerber, DXF, HPGL, Sieb & Meier, Excellon, ODB ++
Laser wavelength 355 nm
Repetition rate Up to 200 kHz ***
Diameter of focussed laser beam 20 μm (0.8 mil)
Accuracy ± 20 μm (0.8 mil)*
Max. structuring speed/b] Depends on application
[b]System dimensions (W/H/D) 1,800 mm x 1,770 mm x 1,440 mm
Weight ~1,900 kg (4,190 lbs)
Operating conditions
Power supply
400 V, 3 phases, 4.8 kW**
Cooling
Air-cooled (internal cooling cycle)
Ambient temperature
22° C ± 2° C (71.6° F ± 4° F)
Humidity
< 60 % (non-condensing)
Required accessoires
Exhaust unit
Hardware and software requirements
CAM-software included

* Positioning accuracy ** Including 1.2 kW from exhaust unit *** Depends on laser source

The MicroLine 6000 S systems can be configured as variants, for example as MicroLine 6120 S, MicroLine 6320 S, MicroLine 6520 S or MicroLine 6620 S.

 
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LPKF Laser & Electronics AG      Osteriede 7      D-30827 Garbsen      Germany      Tel.: +49-(0)5131-7095-0      Fax: +49-(0)5131-7095-90
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