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MID Production

LPKF Fusion3D 6000

High Volume Production of MIDs

Description
Designed for 24/7 operation, the LPKF Fusion3D 6000 is fully equipped for the laser-structuring of molded interconnect devices (MID). The laser system increases the economic advantages of the LDS production method and makes production runs with high quantities economical for all kinds of applications.

The LPKF Fusion3D 6000 laser system structures complex three-dimensional electronic components (MID) from multiple sides - with up to four laser heads simultaneously. This reduces laser structuring time and eliminates the time needed for rotating the components.

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The system works with mass production to replace the inflexible tool-based production methods like insert molding or two-component injection molding. In the production of time and cost sensitive applications, the LDS method reduces initial costs substantially and gains valuable time in the design and start-up phase.

Simplified Handling

Setup and changeover to a different part is done quickly. The production data is stored with all parameters, for easy access at any time. The machine software automatically distributes the processing data to each individual laser head, optimizing the cycle time. The automated part handling ensures speed, accuracy and repeatability while keeping personnel cost to a minimum.

Enhanced precision

This method guarantees very high processing precision because movement of the workpiece during structuring can be completely prevented, and because the structuring mechanism is installed on a solid granite block.

Technical Data
Technical Data: Fusion3D 6000
Structuring area (X/Y/Z) 120 mm x 120 mm x 50 mm (4.7” x 4.7” x 2.0”)
Number of nests 1 to 2
Accuracy* ± 25 μm (±1 mil)
Max. structuring speed 4,000 mm/s (157'' per second)
Input data formats IGES, STEP
Laser wavelength 1,064 nm
Laser pulse frequency 10 kHz – 200 kHz
Machine dimensions (W x H x D) Without handling: 4,400 mm x 1,830 mm x 800 mm (173” x 72” x 31”)**
With handling: 4,400 mm x 1,830 mm x 3,000 mm (173” x 72” x 118”)**
Basic: 3,086 mm x 1,830 mm x 800 mm (173” x 72” x 31”)**
Machine weight Approx. 2,000 kg (4,400 Ibs)
Optional part handling
Robots 2
Belt conveyer 2
Tray dimensions (W x H x D) Single tray: 80 mm x 38 mm x 80 mm (3.15” x 1.49” x 3.15”)
Double tray: 190 mm x 41 mm x 80 mm (7.48” x 1.61” x 3.15”)
Operating conditions
    Electric supply 3 x 400 V + N + PE, 50/60 Hz, ~15 kVA, 32 A CEE Plug
    Cooling Air-cooled
    Ambient temperature 22.5° C ± 2.5° C (72.5° F ± 4° F)
    Humidity Max. 60 %
    Software CircuitPro 3D
Exhaust unit
    Volume flow Up to 600 m3/h, max. suction 21,000 PA
    Filter Active charcoal filter and F8 fine filter


* Positioning accuracy of each process unit.
** 800 mm (31'') more space in width and length are needed to open the doors.

 
 
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LPKF Laser & Electronics AG  •  Osteriede 7  •  30827 Garbsen  •  Germany  •  Tel.: +49 (0) 5131 7095-0  •  Fax: +49 (0) 5131 7095-90
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