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LPKF Fusion3D 1500

Large Components in LDS Processing

Description
The LPKF Fusion3D 1500 is a system that transfers the proven LDS technology of smart phone antennas to larger components. The whole system comes in a compact enclosure with handling module and linear actuators that offer precise motion and control.

Components are moved into the processing area by a linear system with two drives. Structures can be produced up to 400 x 78 mm large and with a maximum height of 80 mm one after another. While one train is processed with the laser, the second moves into position, almost completely eliminating non-production time.

A multi-head configuration of the laser system gives further performance gains. With an optional upgrade to a multiple processing unit controller (MPC), up to three processing units can be installed to share the structuring tasks – with considerable advantages for the system’s throughput.

LDS technology enables designers to meet ongoing demands for integrating more functions in ever-smaller spaces. With the LDS process, already existing plastic components take on electronic functions in addition to their mechanical tasks.

Pictures
Fusion3D 1500 especially for large components
Working range: max. 400 mm x 78 mm x 80 mm
Fusion3D 1500 with up to three Processing Units
While one train is processed with the laser, the second moves into position, almost completely eliminating non-production time.

Technical Data
Technical Data: Fusion3D 1500
Structuring area (X/Y/Z) 400 mm x 78 mm x 80 mm (15.8” x 3.0” x 3.1”)
Number of processing units (PU) 1 - 3
Accuracy* ± 25 μm (±1 mil)
Max. structuring speed 4,000 mm/s (157'' per second)
Input data formats IGES, STEP
Software LPKF CircuitPro3D
Laser wavelength 1,064 nm
Laser pulse frequency 10 kHz - 200 kHz
Machine dimensions (W x H x D) 1,740 mm x 1,880 mm x 1,680 mm (68.5’’ x 74’’ x 66’’)
Machine weight approx. 1,600 kg (3,527 lbs), excluding exhaust unit
Operating conditions
    Electric supply 400 V single phase, 50/60 Hz, max. 7.2 kVA. Not supporting exhaust supply
    Cooling air-cooled
    Ambient temperature 22° C ± 2.5° C (71.6° F ± 4° F)
    Humidity max. 70 %
Exhaust unit
    Volume flow max. 320 m3/h for 1 PU, 600 m3/h for 2 to 3 PUs, max. suction 21,000 PA
    Filter Active charcoal filter and F8 fine filter

* Calibrated scanfield

 
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LPKF Laser & Electronics AG      Osteriede 7      D-30827 Garbsen      Germany      Tel.: +49-(0)5131-7095-0      Fax: +49-(0)5131-7095-90
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